Abstract

Nuclear energy provides more than 10% of electrical power internationally, and the increasing engagement of nuclear energy is essential to meet the rapid worldwide increase in energy demand. A paramount challenge in the development of advanced nuclear reactors is the discovery of advanced structural materials that can endure extreme environments, such as severe neutron irradiation damage at high temperatures. It has been known for decades that high dose radiation can introduce significant void swelling accompanied by precipitation in austenitic stainless steel (SS). Here we report, however, that through nanoengineering, ultra-fine grained (UFG) 304L SS with an average grain size of ~100 nm, can withstand Fe ion irradiation at 500°C to 80 displacements-per-atom (dpa) with moderate grain coarsening. Compared to coarse grained (CG) counterparts, swelling resistance of UFG SS is improved by nearly an order of magnitude and swelling rate is reduced by a factor of 5. M23C6 precipitates, abundant in irradiated CG SS, are largely absent in UFG SS. This study provides a nanoengineering approach to design and discover radiation tolerant metallic materials for applications in extreme radiation environments.

Highlights

  • Nuclear energy provides more than 10% of electrical power internationally, and the increasing engagement of nuclear energy is essential to meet the rapid worldwide increase in energy demand

  • The inserted selected area diffraction (SAD) pattern in Fig. 1b suggested the retention of fcc austenite as the primary phase after equal channel angular pressing (ECAP)

  • There are numerous challenges facing the application of austenitic stainless steel (SS) for advanced nuclear reactors, among which void swelling and precipitation are two major concerns

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Summary

Introduction

Nuclear energy provides more than 10% of electrical power internationally, and the increasing engagement of nuclear energy is essential to meet the rapid worldwide increase in energy demand. It has been known for decades that high dose radiation can introduce significant void swelling accompanied by precipitation in austenitic stainless steel (SS). N eutron irradiation responses of austenitic stainless steels (SSs) have been extensively studied for decades as these materials have broad applications as structural components in light water reactors and fuel cladding in fast spectrum nuclear reactors[1,2,3,4]. With high-dose (.10 dpa) neutron irradiation at elevated temperature (300–700uC), formations of voids and precipitates are the major microstructural changes in austenitic SSs11,12. Dramatic void swelling accompanied by the formation of precipitates in austenitic SSs jeopardizes their application as fuel cladding in advanced reactors[19,20]. For nuclear reactor applications, these defect sinks need to be thermally stable against high temperature irradiations, ,500uC, mimicking the target fuel clad application temperature of certain fast reactors

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