Sulfur Impurities in COx Feed Gases of Solid Oxide Cells: Effect on Degradation and Removal Strategies

Abstract

High-temperature solid oxide cells (SOC) offer unrivaled Faradaic and energetic efficiencies for carbon dioxide electrolysis. However, it is yet unclear which contaminant level in carbon monoxide and carbon dioxide feed gases are tolerable to achieve low degradation rates in commercial applications. In the present work, electrolyte-supported cells (ESC) with Ni/Gadolinia-doped ceria (Ni/CGO) fuel electrodes were exposed to CO/CO2 gas mixtures at open circuit voltage and in electrolysis operation. The resistance evolution over time was monitored by means of electrochemical impedance spectroscopy. With this approach it is shown that a severe reversible degradation over time periods of up to 72 h occurs. X-ray photoemission spectroscopy (XPS) and high-resolution secondary ion mass spectrometry (SIMS) imaging techniques were used to show that this degradation effect is related to sulfur impurities on the Ni surface. Inlet gas composition variations were carried out to show that sulfur impurities most likely in the low ppb level are present in both industrial CO and CO2 feed gases. The efficacy of different gas cleaning units at room temperature was investigated to identify a suitable desulfurization solution. The results demonstrate the importance of feed gas purity for the commercialization of high-temperature CO2 electrolysis.