Abstract

BackgroundCo-production of chemicals from lignocellulosic biomass alongside fuels holds promise for improving the economic outlook of integrated biorefineries. In current biochemical conversion processes that use thermochemical pretreatment and enzymatic hydrolysis, fractionation of hemicellulose-derived and cellulose-derived sugar streams is possible using hydrothermal or dilute acid pretreatment (DAP), which then offers a route to parallel trains for fuel and chemical production from xylose- and glucose-enriched streams. Succinic acid (SA) is a co-product of particular interest in biorefineries because it could potentially displace petroleum-derived chemicals and polymer precursors for myriad applications. However, SA production from biomass-derived hydrolysates has not yet been fully explored or developed.ResultsHere, we employ Actinobacillus succinogenes 130Z to produce succinate in batch fermentations from various substrates including (1) pure sugars to quantify substrate inhibition, (2) from mock hydrolysates similar to those from DAP containing single putative inhibitors, and (3) using the hydrolysate derived from two pilot-scale pretreatments: first, a mild alkaline wash (deacetylation) followed by DAP, and secondly a single DAP step, both with corn stover. These latter streams are both rich in xylose and contain different levels of inhibitors such as acetate, sugar dehydration products (furfural, 5-hydroxymethylfurfural), and lignin-derived products (ferulate, p-coumarate). In batch fermentations, we quantify succinate and co-product (acetate and formate) titers as well as succinate yields and productivities. We demonstrate yields of 0.74 g succinate/g sugars and 42.8 g/L succinate from deacetylated DAP hydrolysate, achieving maximum productivities of up to 1.27 g/L-h. Moreover, A. succinogenes is shown to detoxify furfural via reduction to furfuryl alcohol, although an initial lag in succinate production is observed when furans are present. Acetate seems to be the main inhibitor for this bacterium present in biomass hydrolysates.ConclusionOverall, these results demonstrate that biomass-derived, xylose-enriched hydrolysates result in similar yields and titers but lower productivities compared to clean sugar streams, which can likely be improved via fermentation process developments and metabolic engineering. Overall, this study comprehensively examines the behavior of A. succinogenes on xylose-enriched hydrolysates on an industrially relevant, lignocellulosic feedstock, which will pave the way for future work toward eventual SA production in an integrated biorefinery.Electronic supplementary materialThe online version of this article (doi:10.1186/s13068-016-0425-1) contains supplementary material, which is available to authorized users.

Highlights

  • Co-production of chemicals from lignocellulosic biomass alongside fuels holds promise for improving the economic outlook of integrated biorefineries

  • Pretreatment of corn stover and hydrolysate characterization Corn stover was pretreated at pilot-scale in two process configurations, illustrated in Fig. 1, namely a dilute acid pretreatment (DAP) step, one without and one with a deacetylation step preceding DAP, as described in detail in the “Methods” section

  • The primary motivation for using both pretreatments is that deacetylation results in significantly less acetic acid (AA) in the hydrolysate [52], which is a potential bacterial inhibitor [50]

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Summary

Introduction

Co-production of chemicals from lignocellulosic biomass alongside fuels holds promise for improving the economic outlook of integrated biorefineries. The biorefinery concept is an approach that strives to efficiently utilize biomass as a feedstock for integrated biofuels, energy, and chemical production [2, 3]. This approach is analogous to current petroleum refineries wherein myriad products are produced at a single integrated facility. Many challenges exist for making biochemicals from lignocellulosic sugars, including achieving sufficiently high yields in the conversion step, deploying cost-effective, sustainable separation processes that yield the product at the needed purity and high recovery yields, and competition with petroleumderived chemicals that often have many more decades of development work behind them

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