Substituting phenol in phenol–formaldehyde resins for wood modification by phenolic cleavage products from vacuum low-temperature microwave-assisted pyrolysis of softwood kraft lignin

Abstract

Wood modification by impregnation and curing inside of the cell wall using phenol–formaldehyde resins (PF resins) is a well-known and commercialized method to improve, amongst others, the dimensional stability and the durability of wood. However, phenol is mainly obtained from non-renewable resources, and the substitution of phenol by renewable resources has been a topic of research interest for years. Due to the high availability of technical lignins, lignin-derived cleavage products are promising candidates. In this study, organic cleavage products obtained from vacuum low-temperature microwave-assisted pyrolysis of softwood kraft lignin were used to substitute up to 45% of phenol in PF resins. The curing behavior and the free formaldehyde content of the resins was studied. Pine sapwood was treated with these resins by a vacuum pressure treatment, and the weight percent gain, leaching, and dimensional stability of the species were examined. Selected samples were analyzed with bright-field microscopy. The results indicate that up to 30% substitution of phenol by lignin-based organic products does not lead to significantly inferior quality of wood modification. Additionally, the amount of formaldehyde added to the resin can be reduced. The method described in this study could be a way to improve the environmental footprint of wood modification by PF resins.