Abstract

In this work, the dependence of the change in the probability density of the distribution of the number of pulses and amplitudes of acoustic emission (AE) signals from the friction zone at the steady-state operation of the tribosystem is obtained. Acoustic vibrations that the tribosystem generates during operation are due to the impact interaction of the roughness of the friction surfaces of their elastoplastic deformation, processes of formation and destruction of frictional links, structural and phase rearrangement of materials, the formation and development of microcracks in the surface layers of contacting bodies, separation of wear particles. The dependence allows you to determine a sufficient number of pulses in the signal frame and their amplitude values for diagnosing tribosystems during their operation. The values of the informative amplitudes of the clusters are experimentally substantiated К2, К3, К4 in relation to the base cluster К1. It is shown that an increase in the informative frequency fAE(fix) from 250 to 500 kHz, increases the value of the informative amplitude to 17,6…43,75%. Based on the results obtained, it was concluded that this fact must be taken into account when developing methods, which will increase the accuracy of diagnosing tribosystems. The autocorrelation coefficient characterizes the closeness of the linear relationship of the current and previous frames of the series for each of the analyzed clusters. By the value of the autocorrelation coefficient, one can judge the presence of a linear relationship between the values of the recorded amplitudes, their reproducibility in terms of recording time in the steady-state operation of the tribosystem. To confirm the sufficiency of the selected number of pulses in the clusters of the AE signal frame, as well as the reproducibility of the results of the analysis of frames when they shift in time of registration, an expression is obtained for calculating the autocorrelation function, which reflects the relationship between successive levels of the time series. Based on the results of the experimental data, the values of the autocorrelation coefficients were calculated, equal to 0,82…0,92, which indicates the robustness of the chosen diagnostic technique.

Highlights

  • The first publications on the application of acoustic emission (AE) as a method for diagnosing friction units, emerged in the late 1970s as a way to monitor friction and wear processes online

  • To confirm the sufficiency of the selected number of pulses in the clusters of the AE signal frame, as well as the reproducibility of the results of the analysis of frames when they shift in time of registration, an expression is obtained for calculating the autocorrelation function, which reflects the relationship between successive levels of the time series

  • The dependences of the probability density of the distribution of pulses and amplitudes in the AE signal frame are plotted for the steady-state operating modes of the tribosystem in the boundary lubrication mode, fig

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Summary

Introduction

The first publications on the application of acoustic emission (AE) as a method for diagnosing friction units, emerged in the late 1970s as a way to monitor friction and wear processes online. With the modern development of means for recording signals, the use of this method makes it possible to obtain information on the state of friction surfaces in the online mode. Acoustic vibrations that the tribosystem generates during operation are due to the impact interaction of the roughness of the friction surfaces of their elastoplastic deformation, processes of formation and destruction of frictional links (mode stick-sleep [1]), structural and phase rearrangement of materials, the formation and development of microcracks in the surface layers of contacting bodies, separation of wear particles. It is believed that this secondary process is the result of the interference of primary acoustic waves that satisfy the coherence condition

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