Sub-nano to nanometer wear and tribocorrosion of titanium oxide-metal surfaces by in situ atomic force microscopy

Abstract

Wear and tribocorrosion of passive oxide film covered metals have been studied at the micro and macroscopic scales. Recent advances in nanotechnology have contributed to breakthroughs in understanding of fundamental friction and wear mechanisms of atomically thin 2D materials at the nanoscale. However, for metals and materials without ultra-flat surfaces, a gap in knowledge exists at or below a few nanometers, which is too small for continuum mechanics theories and experiments including conventional atomic force microscopy (AFM) methods, due to resolution limits arising from surface roughness. Here, we report the near-atomic-scale wear of titanium in air and physiological solution from a single atomic layer to beyond the full oxide thickness using an AFM-based tribology method. Sub-nano to nanometer wear of titanium was revealed with different stages of contact pressure dependent wear regions identified as wear depth increased, featured by a transition from atomic wear (below 2.4 GPa) to elasto-plastic driven wear (above 3.6 GPa) at its oxide thickness (3.8 nm) in air. Higher stress was required to generate a similar wear penetration process in PBS compared to air. Tribocorrosion at this scale was grain orientation and voltage-dependent. Our study opens up a new method to achieve reliable angstrom-level resolution wear quantification to advance the understanding of wear and tribocorrosion of metals at the nanoscale. Statement of significanceExperimental tests of wear for metallic biomaterials at the nanoscale are difficult because engineered metal surfacesare never perfectly atomically flat, limiting the resolution of precise wear measurements to a few nanometers scale or more. To systematically address this problem, we have introduced the AFM ‘image-wear-image’ tribology method and obtained quantitative stress dependent measurement of the near-atomic-scale wear of titanium surfaces in air and tribocorrosion in physiological solution from a single atomic layer to beyond the full oxide film thickness. This allowedto measure sub-nano scale wear by partial removal of oxide. Nanoscale wear has been found to be grain orientation-dependent above the ‘atomic scale’ wear region. The nano-tribocorrosion of CP-Ti across scales and voltage effects on oxides in physiological solution was studied. Our study opens up a new method for future studies to advance the understanding of sub-nanoscale and nanoscale wear and tribocorrosion phenomenon as well as oxide growth mechanism of metallic biomaterials.