Abstract

This study provides a novel and sustainable protocol for the synthesis of SU8 polymer-based pattern, un-pattern carbon nanofibers (CNF) using an electrospinning process followed by a photolithography technique. Scanning electron microscopy (SEM) analysis of pattern, un-pattern CNFs shows that the average diameter of CNF is within the range of 60–140 nm. Transmission electron microscopy (TEM) studies disclose the average size of CNF exists within the range of 40–150 nm. The first-principle calculations predict that the gravimetric energy and power densities of Li/CNF half cells are 26.96 kW h g−1 and 26.96 kW g−1, respectively. The corresponding theoretical volumetric energy and power densities are 0.07 W h cm−3 and 0.07 W cm−3, respectively. Electrochemical analysis demonstrates the initial discharge capacities of pattern, un-pattern Li/CNF half cells at 100 mA g−1 are 3450 and 2429.8 mA h g−1, respectively. The gravimetric energy density of pattern, un-pattern Li/CNF half cells are within the range of 1800–1366.76 W h kg−1, and subsequent power densities are in the span of 519.63–434.22 kW g−1. The theoretical gravimetric energy and power densities of CNF/LiMn0.33Ni0.33Co0.33 (LMNC) full cells are 2.9 kWh kg−1 and ∼ 2.9 kW kg−1, respectively. Their theoretical volumetric energy and power densities are 1.96 W h cm−3 and 1.96 W cm−3, respectively. Electrochemical analysis discloses that the gravimetric energy and power densities of pattern CNF/LMNC full cells are in the range of 43.18–42.4 kW h kg−1 and 51.82–50.90 kW kg−1, respectively. The gravimetric energy and power densities of un-pattern CNF/LMNC full cells are 42.07–41.59 W h kg−1 and 50.48–49.92 kW kg−1, respectively.

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