Study on Ultrasonic Generator for Ultrasonically Assisted Machining

Abstract

Ultrasonic vibration cutting can be widely used in lathe, planer, milling machine, grinding machine, thread processing and gear processing, etc. Ultrasonic vibration cutting system is composed mainly of ultrasonic generator, ultrasonic transducer, luffing rod, cutting tool, etc. Here, ultrasonic generator is the most important. The stand or fall of signal, which is produced by ultrasonic generator, has direct influence on anticipated effect and ability of ultrasonic machining. In order to generate a signal, which can be suitable for ultrasonic machining, ultrasonic vibration cutting system is studied, and ultrasonic signal generator based on direct digital frequency synthesis (DDS) is designed and conducted a cutting test with this ultrasonic machining system. The results show that the signal generator, which is made up by DDS technology, can generate the signal with stability, reliability and greater flexibility, and can be fully applicable to the ultrasonic machining.