Abstract

Thermal expansion behavior of Al, Ti, Mo, stainless steel and Fe–Ni alloy foils, which could be used for the substrate of flexible solar cells, were studied experimentally using thermomechanical analyzer (TMA). Electroformed Fe–Ni alloy foils and commercially available 50 μm thick Al, Ti, Mo and stainless steel were used for experiment. The thermal stresses and the displacement of solar cell systems consisted of metal foil substrate and virtual CIS top cell were numerically analyzed. Then measured coefficient of thermal expansion of metal foils and reference thermal expansion coefficient of CIS were used to compute the thermal stresses and the displacement of the thin film layers and the substrates of solar cell systems.

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