Abstract

The aim of study is to improve the rehydration quality of dried shiitake mushrooms for their instant food manufacturers and fast restaurants. Serial combined drying methods were investigated to achieve this objective: either instant controlled pressure drop drying (DIC) or freeze drying (FD) was used as the treatments for microstructure improvement, and they were applied either before or after an additional drying step at low (35 °C) or high (65 °C) temperatures. Dried mushrooms were assessed for quality indicators like relative volume, rehydration rate, dry matter loss and sensory scores. Microstructure properties were inferred to understand the physical mechanisms of quality changes. Principal component analysis (PCA) was used to cluster treatments and to identify combinations of drying techniques, rendering improved quality. Consequently, it was shown that DIC treatment before hot air drying at 35 °C was shown to be the most promising combined drying method to enhance the rehydration quality, leading to a high volume recovery ratio, low dry matter loss after rehydration, and high rehydration rates. This good performance could be explained by the retention of pore interconnectivity resulting from the slight expansion of porous structure during DIC and the retention of cell membrane integrity.

Highlights

  • Mushroom production in China has increased rapidly and accounts for over 70% of the world’s production (FAO, 2019)

  • Our experiments with serial combined drying are performed using either instant controlled pressure drop (DIC) or freeze-drying (FD) to enhance the porous structure. They are combined with the following conventional drying methods for moisture removal: (1) hot air drying (HA), (2) heat pump drying (HP), (3) vacuum drying (VD), and (4) infrared drying (IRD). These conventional drying methods were selected due to their practical or promising application in industry, where hot air drying methods are the most widely used for their low cost and ease of control; the heat pump and infrared drying methods have advantages in lower energy consumption or high drying efficiency, and they have been increasingly used as the technique for drying of agricultural products in recent years; vacuum drying is used when the product is heat-sensitive, and in our case we try to

  • The changes of quality and microstructure properties of mushrooms treated by serially combined drying with FD and DIC as pore-creation methods were analyzed

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Summary

Introduction

Mushroom production in China has increased rapidly and accounts for over 70% of the world’s production (FAO, 2019). The shiitake mushroom is always the most commonly cultivated in China and is mainly processed by drying. Drying processes of shiitake mushrooms are widely investigated because drying prolongs their shelf life and helps to generate their umami flavor [1,2]. Dried shiitake mushrooms are required to be rehydrated before being consumed. The ideal quality attributes of rehydrated products are expected to be high convenience (high rehydration rates) and similar appearance, texture and juiciness as fresh products. Most studies have focused on the drying characteristics and quality attributes of dried products, while problems with rehydration properties have not been investigated thoroughly

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