Study on the pump schedule impact in hydraulic fracturing of unconventional reservoirs on proppant transport law

Abstract

In unconventional reservoir hydraulic fracturing, using a pump schedule with proppant concentration constant (PCC) instead of the proppant concentration stepwise increasing (PCSI) is considered an innovative approach to reduce operation costs and risks. However, the large-scale application of PCC lacks sufficient theoretical support. This study investigates the impact of two pump schedules on proppant transport behavior through visualized proppant transport experiments and the model that couples fracture propagation with proppant transport. The experiments demonstrate that PCC facilitates proppant transport and reduces flow fluctuations in complex fractures, while PCSI enhances the filling of near-well fractures. The proppant concentration (the ratio of proppant volume to fracturing fluid volume) reaches 20 % or when a combination of 40/70-mesh and 20/40-mesh quartz sands is used for injection, the pump schedule influence becomes negligible. An increase in fracture complexity, proppant size, and proppant concentration all lead to a reduced influence of the pump schedule on the dune shape. Numerical simulation reveal that the fracture area and average fracture conductivity is similar for different pump schedules, but PCC yields a slightly larger propped fracture area (ranging from 1 % to 4 %) and results in a more uniform conductivity. PCC could achieve similar fracture filling when the proppant concentration is more than 15 % or there is no significant demand for near-well conductivity. Overall, both two pump schedules have a relatively insignificant impact on the transport process of proppants and the final sand dune shape. By comparing pressure curves during hydraulic fracturing, it was evident that PCC resulted in fewer fluctuations. Analyzing production data from 93 wells with PCSI and 59 wells with PCC, it was observed that PCC enhances production and reduces proppant flowback post-fracturing. This research provides a theoretical foundation for the application of PCC pump schedule in hydraulic fracturing.