Abstract
This research focuses on exploring the influence of different milling modes and number of inserts on power consumption in face milling processes. Face milling tests were conducted with 1, 2, 3, and 6 inserts under three milling modes respectively, e.g., symmetric milling, up milling and down milling with constant spindle speed, feed rate per tooth, radical depth of cut and axial depth of cut. The experimental results show that symmetric milling is the most energy-efficient milling mode while up milling is the worst, and energy efficiency increases with the increase of number of inserts.
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