Abstract

In view of the problems of ordinary rubber seals, such as high‐ and low‐temperature resistance, easy aging, and insufficient load‐bearing performance, O‐type metal rubber seals with large ring‐to‐diameter ratio were prepared by the cold stamping method using stainless steel wire as raw material. The effects of heat treatment and porosity on the compression and tensile properties of test samples were investigated. Under uniaxial compression testing, it was found that the test sample had typical hysteresis characteristics, and the loss factor and energy dissipation of the sample with the same size and different porosity increased with the decrease of porosity. The loss factor and energy dissipation of the heat‐treated sample were lower than those of the untreated sample. Thus, the smaller the porosity, the greater the change of loss factor and energy dissipation. Under uniaxial tensile testing, obvious stage changes were found during the tensile process, which included a linear elasticity stage, the formation and development stage of wire breakage, the one‐by‐one fracture stage of wires, and the complete failure stage of the sample. The yield strength, ultimate tensile strength, and modulus of elasticity of four samples with different porosity were measured, and it was found that the three parameters increased with the decrease of porosity. Moreover, the thermal treatment conductivity increased with the decrease of porosity. The aforementioned three parameters were generally increased. This indicated that metal rubber materials have good mechanical properties under high‐temperature environments, which effectively solves the problem of vulnerability to aging and failure of ordinary rubbers under normal working conditions and has strong practical engineering significance.

Highlights

  • O-rings are types of seals commonly used in sealing devices. eir performance and service life are directly related to the reliability, safety, and maintainability of mechanical systems [1,2,3,4]

  • The O-ring material is mainly rubber, such as natural rubber (NR), nitrile-butadiene rubber (NBR), fluorine rubber (FKM), silicone rubber (MPQ), chloroprene rubber (CR), and polyurethane rubber (PU) [5, 6]. ese materials demonstrate excellent performance in static sealing applications at room temperature; at low temperatures, it’s easy for them to harden and lose their elasticity. They are prone to aging failure at high temperatures, they don’t withstand shear stresses under high pressure, and they are prone to occlusion or fracture, which make them ineffective [7]

  • According to the requirements of this test, four samples with different porosity were selected and heat treated in an atmosphere furnace, in order to test and analyze the effect of heat treatment on the material properties

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Summary

Introduction

O-rings are types of seals commonly used in sealing devices. eir performance and service life are directly related to the reliability, safety, and maintainability of mechanical systems [1,2,3,4]. E Jiang Hongyuan team of the Harbin University of Technology (in China) carried out preliminary research and investigation on MR seals They prepared O-type MR seals with different materials [16], studied their sealing mechanism [17], established static sealing simulation models [18], performed sealing performance tests in high-temperature environment [19], built a special test platform for MR seals [20], tested the sealing performance of MR [21], studied the performance degradation of MR seals and established the life prediction model of MR seals [22], analyzed the gas sealing performance of MR seals [23], and so on. Is paper can prove that O-type MR seals can work normally under high-temperature environments and solve the aging failure problem of ordinary chemical rubbers in practice

Experimental Preparation
Experimental Process and Analysis
Conclusion

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