Study on the influence of orthotropy and tension–compression asymmetry of metal sheets in springback and formability predictions

P.D Barros,J.L Alves,M.C Oliveira,D.M Neto,L.F Menezes

doi:10.1088/1742-6596/1063/1/012053

P.D Barros, J.L Alves + Show 3 more

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https://doi.org/10.1088/1742-6596/1063/1/012053

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Abstract

Most yield criteria possess a point-symmetry with respect to its center, meaning that a stress state and its reverse state have the same absolute value. However, this can be an unrealistic approximation, even for cubic metals (both face-centered cubic and body center cubic)), which can present a small asymmetry between the yield stress in tension and compression, i.e. a strength differential (SD) effect. This work analyzes the influence of taking or not into account the SD effect in the modeling of the sheet orthotropic behavior in the numerical simulation of a cylindrical cup drawing process. The yield criterion adopted is the CPB06 [1], including its version with two linear transformations [2], allowing a better fitting of the experimental data available. The material analyzed presents a quite small tension-compression ratio of 0.963. However, this small SD effect leads to a slightly higher punch force during the bending dominated stage, resulting in a very small influence on the springback prediction. The influence on the thickness evolution during the process is negligible.

Highlights

The cylindrical cup forming is commonly used to evaluate the performance of constitutive models, yield criteria
It is consensual that the earing profile and the thickness distribution obtained in cylindrical cup’s forming is dictated by the in-plane distribution of both the r-values and yield stresses, under compression stress states [3]
Cubic metals are known to present a small SD effect, which gives rise to the question on how important it is to take it into account in the yield criterion adopted in the numerical simulation of a cylindrical cup drawing process

Summary

Introduction

The cylindrical cup forming is commonly used to evaluate the performance of constitutive models, yield criteria. This work analyzes the influence of taking or not into account the SD effect in the modeling of the sheet orthotropic behavior in the numerical simulation of a cylindrical cup drawing process. Cubic metals are known to present a small SD effect, which gives rise to the question on how important it is to take it into account in the yield criterion adopted in the numerical simulation of a cylindrical cup drawing process.

Results

Conclusion