Study on the Effect of Suspension Windings on the Electromagnetic Vibration and Noise of Ultra‐high‐Speed Bearingless Permanent Magnet Synchronous Motor for Air Compressor

Abstract

The electromagnetic vibration and noise level of ultra‐high‐speed bearingless permanent magnet synchronous motor (UBPMSM) for air compressors used in the fuel‐cell vehicle (FCV) is an important evaluation. A 10 kW, 100 k r/min UBPMSM is adopted as the object of study in this research. The expression of radial electromagnetic force of UBPMSM is derived through theoretical analysis, and the order and frequency characteristics of radial electromagnetic force harmonics are summarized. Through the two‐dimensional (2D) Fourier decomposition of radial electromagnetic force by finite element analysis (FEA), the main sources of radial electromagnetic force causing the electromagnetic vibration and noise are studied. The correctness of the mathematical model is verified by FEA. In addition, the three‐dimensional (3D) finite element model of the motor is established to calculate the radial modal, natural frequency, and electromagnetic vibration and noise of UBPMSM. The research shows that the spatial order of radial electromagnetic force of UBPMSM is kN and kN ± 1 (N = GCD [2p, Z], k = 1, 2, 3, …), and the noise change of UBPMSM caused by the addition of suspension windings could be ignored compared with ordinary motor. It provides reference values for the design and optimization of UBPMSM. © 2022 Institute of Electrical Engineers of Japan. Published by Wiley Periodicals LLC.