Study on the effect of structural parameters of a thermal liner on its thermal protective performance under radiant heat exposure

Abstract

To comprehend the impact of elementary construction parameters of nonwoven thermal liners on their thermal protective performance, the current research primarily emphasizes on studying the effect of needle penetration depth and needle punch density of the thermal liner. Nonwoven fabrics with three different punch densities and three needling depths were prepared. The air permeability and thermal resistance of the thermal liner were investigated through regression analysis to determine the influence of needle penetration depth and needle punch density. It was observed that both factors had a notable impact on the air permeability and thermal resistance of the thermal liner. An increase in needle penetration depth and needle punch density resulted in a decrease in the air permeability and thermal resistance of the thermal liner. An experiment was carried out utilizing the 33 Box-Behnken designing approach; the factors employed were the radiant heat flux intensity, needle punch density, and needle penetration depth of the thermal liner. The thermal protective performance of thermal liners was measured at three discrete intensities of radiant heat exposures. To investigate the effect of the test and construction parameters and their interaction, an analysis of variance study was carried out. It was observed that protection time rises with the decrease in needling depth and needle punch density at every level of heat flux. With the rise in incident radiant heat flux, protection time declines, irrespective of needle penetration depth and punch density levels.