Study on the Direct Transformation of Milk Bottle and Wood into Wood–Plastic Composite through Injection Molding

Abstract

Plastic has transformed the world; however, it generates a huge amount of waste plastics. It is well evident that, if urgent action is not undertaken on plastic pollution, it will pose threats to not only the environment, but also human life. Just simply discarding waste plastics will result in wasting a lot of valuable materials that could be recycled. Recently, the use of waste plastics has been considered for producing wood plastic composites (WPCs), which are superior to normal wood. Waste plastics are pelletized using an extruder and are then subjected to injection molding. In this study, investigations were carried out to determine the possibility of producing WPCs without the palletization of waste plastic to turn WPC production into a shorter, simple, and easy-to-achieve process. Here, a waste milk bottle, a familiar single-use plastic, was picked as a case study. Waste plastic granules and wood particles were mixed and directly injection molded to produce valuable WPCs. The water absorption of WPCs with 20% wood is 0.35%, and this increased to 0.37% when wood content was increased to 40%. The tensile strength at yield, elongation at break, and impact strength of WPCs with 20% wood content are 19.54 MPa, 5.21%, and 33.92 KJ/m2, respectively, whereas it was 17.23 MPa, 4.05%, and 26.61 KJ/m2 for the WPCs with 40% wood content. This process can be a potential solution for two problematic wastes at the same time.