Study on the deformation theory of a parabolic part based on solid granules medium forming

Abstract

Solid granules medium forming (SGMF), a new flexible die forming technology, uses solid granules instead of a rigid male or female die (or elastomer, liquid) for sheet metal drawing. The good fluidity and compressive capacity of a solid granules medium can improve the forming limit of complex shell parts. The sheet metal drawing process of SGMF is a compound process of drawing and bulging, which is very different from the conventional drawing process. A parabolic part is used as the research object for a study of the forming process. Two concepts, drawing weight and bulging weight, are originally proposed in the sheet metal drawing of SGMF (replacing the rigid male die), and the corresponding expressions are obtained. The computational formulas of geometrical conditions and strain in the sheet metal drawing of SGMF are established, and the radius of the strain dividing circle is obtained by calculation. The established theoretical model is applied to the research object, an aircraft part, to analyze the forming process. The results show that the proposed theory can be applied to analyze the strain in different deformation regions of SGMF. This original theory provides a new theoretical analysis for studying the sheet metal drawing of SGMF.