Study on surface wettability of nickel coating prepared by electrodeposition combined with chemical etching

Abstract

Nickel coatings with different surface characteristics were prepared on copper substrate by electrodeposition. Subsequently, the as-coating surface was etched with a mixed solution of FeCl3, HCl and H2O2 at different times, to obtain different surface morphologies and special microstructures. The surface morphologies, element composition, roughness and liquid contact angle were characterized by scanning electron microscope, energy dispersive X-Ray spectroscopy, 3D digital microscope and contact angle measurement. The van Oss-Chaudhury-Good method was used to calculate the solid surface free energy and discuss the variation of surface wettability. The results show that etching time has a significant effect on surface morphology, roughness and wettability. After long-time physical aging, the multiple polygonal-layered architectures and larger-sized layered microstructure can maintain high surface free energy and keep the liquid metal in a good hydrophilic state, which provides a reference for optimizing the surface morphologies of the casting roll. This will improve the heat transfer efficiency and promote heterogeneous nucleation during twin-roll continuous casting.