Abstract

This study aimed to reduce surface configuration defects and improve the service performance of the configuration surface. The configuration was prepared using the principle of preset powder feeding laser cladding. Macroscopic and microscopic properties of the shallow configuration were tested to understand the mechanism behind the preset cladding material's ability to repair defects and improve surface hardness, and the preparation process of the shallow configuration was obtained. Finally, the method's potential for improving the wear resistance of the configuration surface was evaluated through friction and wear tests. The results indicate that the flow of molten preset powder can fill in pores, leading to the formation of a dense cladding layer on the configuration surface. This process also minimizes the generation of defects and holes. The incorporation of hard phases, such as TiN, Ti2N, and the solid solution (Ti, W)C1-X, positively influences the improvement of surface hardness and wear resistance of shallow configuration. When the average laser energy density ranges from 70 to 120 W·cm−2, the average microhardness of the shallow configuration surface is elevated by 13.4% compared to that of the conventional configuration surface. The friction force on the shallow configuration surface is 13.1% lower than that on the conventional configuration surface when the laser power is set to 80%, the scanning speed is maintained at 1500 mm/s, the scanning passes are 9, the spacing between configurations is 130 μm, and the configuration diameter is 50 μm. This technique presents a novel approach to producing configuration surfaces with enhanced quality.

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