Study on screw rotor thermal machining method of single screw compressor

Abstract

Single screw compressor (SSC) is a type of rotary compressor with excellent performance. However, under high temperature conditions, the hot deformation of the screw rotor and the star wheel cause the change of the gap of the meshing pairs, which seriously degrades the compressor performance. In order to solve the problem of the gap variation of the meshing pairs, a new hot-state machining method is proposed to study the deformation characteristics of the screw rotor in the hot-state machining process, which provides some reference data for the pre-deformation of the rotor in the machining process. Numerical calculation model of thermal machining process for screw rotor was established by using finite element method. With the validated model, the deformation characteristics in the process of hot working were studied by changing the number of heating holes, diameter of heating holes and temperature of heating holes. Results show that screw rotor deformation will increase with the increase of heat source temperature and diameter, and the deformation distribution of the screw rotor is not significantly affected by the heat source temperature and diameter, but will be more uniform with the increase of heat source quantity. The research work in this paper can provide theoretical basis for hot machining of screw rotor for SSC.