Abstract
This research is focused on the helical blades used in the reel mower machine which uses 5 to 10 helical blades. These blades are normally manufactured using the roll forming process which has certain tolerance. This research is to develop an iterative methodology to optimize the manufacture of blades using roll forming. To save cost, time and waste of material the computerized simulation process is being used. The design of the blade and the die for the roll forming and modification are done using software SolidWorks. Simulation is performed using software DEFORM-3D. The simulation result and the actual design are compared using software Geomagic. This study also shows the potential applications of computer aided engineering and its benefits in verifying and reinventing the part manufacturing process.
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