Study on Online Intelligent Control of Cutting Vibration in Milling Process

Abstract

To realize online and real-time suppressing vibration amplitude in milling, an open architecture intelligent controller is designed and developed, which is modular and can achieve machining parameters' online adjustment based on acceleration constraint condition. According to the idea of the velocity control, a spindle speed control model is constructed. This controller can realize both the right codes translation and assume the effective coordination and synchronization among the thread of adaptive control, interface display and interpolation and so on. A series of fuzzy control rules have been designed to reduce the vibration amplitude about stepped-weir work-piece, and some actual experiments based on acceleration constraints have been also completed. The results show the open architecture variable spindle speed controller can be used in the practical machining, and the spindle speed can realize online real-time adjustment based on the acceleration constraint condition. All these technologies can effectively suppress the cutting vibration, which protect the machine and work-piece tool system.