Abstract

In this study, high-performance lightweight aggregates (HPLWA) are successfully fabricated by using ferrochromium slag, fly ash and bauxite as raw materials. Besides, the high-belite sulphoaluminate clinker is prepared and coated on the surface of HPLWA by one-step sintering technique to obtain an outstanding surface reactivity of aggregates. The results show that the prepared HPLWA are made up of two parts, the inner porous ceramics which consist mainly of cordierite and spinel and the outer modified layers composed of belite and sulphoaluminate. The inner porous ceramics afford the HPLWA high compressive strength more than 6MPa and low water absorption less than 2wt%. Furthermore, the outer modified layers would weaken the compressive strength and increase the water absorption of HPLWA, but they endow a dense microstructure and high bond strength of interfacial transition zone (ITZ) between HPLWA and cement paste.

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