Abstract

In this study, seven 316L stainless steel (316L SS) bulks with different angles (0°, 15°, 30°, 45°, 60°, 75°, and 90°) relative to a build substrate were built via selective laser melting (SLM). The influences of different angles on the metallography, microstructure evolution, tensile properties, and corrosion resistance of 316L SS were studied. The 0° sample showed the morphology of corrugated columnar grains, while the 90° sample exhibited equiaxed grains but with a strong <101> texture. The 60° sample had a good strength and plasticity: the tensile strength with 708 MPa, the yield strength with 588 MPa, and the elongation with 54.51%. The dislocation strengthening and grain refinement play a vital role in the mechanical properties for different anisotropy of the SLM-fabricated 316L SS. The 90° sample had greater toughness and corrosion resistance, owing to the higher volume fraction of low-angle grain boundaries and finer grains.

Highlights

  • Additive manufacturing (AM) has great development prospects in the medical, automotive, aerospace, and mold industries and is currently a global manufacturing trend, as stated by Song S. et al (2020)

  • This study drew an outlook on the gradient in microstructure evolution, tensile properties, and corrosion resistance from different construction angles relative to the build substrate in Selective laser melting (SLM)-fabricated 316L stainless steel (316L SS)

  • Shortened and even overlapped average laser tracks were observed for each set of construction angle samples with the construction angle changes

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Summary

INTRODUCTION

Additive manufacturing (AM) has great development prospects in the medical, automotive, aerospace, and mold industries and is currently a global manufacturing trend, as stated by Song S. et al (2020). It is crucial to study the influence of the construction angle on the SLM-prepared 316L SS’ microstructure evolution, mechanical performances, and corrosion under stable process parameters. Seven groups of 316L SS samples with different angles relative to a build substrate were designed and formed through SLM technology using optimized process parameters. The effects of construction angles (from 0° to 90° relative to build plate) on the microstructure evolution, texture, tensile properties, and corrosion resistance of SLM-prepared 316L samples were researched. This study drew an outlook on the gradient in microstructure evolution, tensile properties, and corrosion resistance from different construction angles relative to the build substrate in SLM-fabricated 316L SS. To experimentally study the mechanical anisotropy, tensile samples were fabricated along different construction angles relative to the build subtrate: 0°, 15°, 30°, 45°, 60°, 75°, and 90°. A where icorr is current density with A/cm, Icorr is total anodic current with unit of A

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