Abstract

The lubrication performance of journal bearings with different sorts of uniformly distributed micro-spherical textures are studied in this paper. Geometries and dynamic models of journal bearings with pure concave/convex textures are developed. The validity of the proposed models is verified against the oil film pressure distribution from the literature. The effects of geometry parameters (the texture depth and the area density) on the load capacity and the friction coefficient of the bearing are analyzed and discussed. Results indicate that: the bearing load capacity is reduced by the concave spherical texture, but enhanced by the convex texture; both the concave and convex textures have a very slight influence on the friction coefficient. Aiming to further improve the bearing lubrication performance, a novel concave-convex composite texture is proposed and modelled. Results show that the composite texture can significantly improve both the load capacity and the friction coefficient, because the concave spherical segments among the convex ones protect the oil film from rupture near the main load region. The oil film region is expanded by the composite texture as well.

Highlights

  • Surface texture refers to the micro-concave/convex morphology

  • The results showed that the convex texture was better than the concave texture at minimizing the friction factor and simultaneously maximizing the bearing capacity

  • The results showed that the friction coefficients of the journal bearings with micro-grooved textures were higher than those without texture

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Summary

Introduction

Surface texture refers to the micro-concave/convex morphology. An appropriate surface texture can effectively reduce the wear of the friction pair and improve the load capacity of the oil film [1,2,3,4]. Etsion [6] found that micro-dimples on the friction surface were able to significantly improve the load capacity, the wear resistance and the friction coefficient compared with the non-textured components. This beneficial effect was verified experimentally using the Laser Surface Texturing (LST) technique. After validating the dynamic model, the effects of concave and convex spherical textures on the bearing lubrication performance are studied. On this basis, a novel concave-convex composite texture is further presented to improve the load capacity and the friction coefficient at the same time. The effects of the composite texture characteristics on the lubrication performances are analyzed

Geometry of the Journal Bearing
Journal Bearing Model with Spherical Texture
Numerical Solution
Effect
Effect of Area Density
Concave-Convex Composite Spherical Texture
Distribution
Effect of Texture Depth
Findings
Conclusions
Full Text
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