Study on design strategies and on new structure-performance relationships for CO2 capture in gas-liquid hollow fiber membrane contactors

Abstract

The urgent need for carbon dioxide (CO2) capture technologies motivates this chemical engineering study, which systematically investigates the influence of macroscopic and microscopic structure on the CO2 absorption performance of hydrophobic alumina (Al2O3) hollow fiber membrane (A-HFMs) contactors. Six different A-HFMs prepared using the non-solvent-induced phase separation (NIPS) method with select solvents followed by sintering at 1300°C were then tested for chemical CO2 absorption in an A-HFM contactor using a monoethanolamine (MEA) solution. The hydrophobicity of the coatings applied on the A-HFM surfaces was confirmed by the water contact angle and thermogravimetric (TGA) analysis. Pearson's statistical analysis of a correlation matrix revealed the strength of relationships between nine variables, including outer diameter (mm), inner diameter (mm), percentage of sponge layer (%), pore size (nm), maximum pore size (nm), mechanical strength (MPa), surface porosity (m−1), overall porosity (%), and CO2 absorption flux (mol m−2 s−1). Building upon these findings, this study unveils a novel non-linear function linking three specific microscopic characteristics— pore size, surface porosity, and a geometric sponge layer factor—to CO2 absorption flux, offering valuable insights for optimizing hydrophobic A-HFM design and enhancing CO2 capture efficiency. The A-HFM, characterized by the combination of three factors (higher pore size, increased surface porosity, and a thicker sponge layer), achieved a CO2 absorption flux of 6.36 ×10−3 mol m−2 s−1 at room temperature, showcasing its exceptional performance in capturing CO2. The resulting empirical morphological factor provides a novel approach for enhancing the performance of CO2 absorption through A-HFM design optimization.