Study on corrosion characteristics of reinforcing bars in concrete under industrial SO2 environment

Abstract

Sulfur dioxide (SO2) is the primary pollutant in industrial atmospheres, leading to significant damage to industrial buildings. The corrosion caused by SO2 in concrete, including neutralization and solid phase volume expansion, poses particular concerns. However, there is a lack of research on the electrochemical behaviour and corrosion mechanisms of reinforcing bars embedded in concrete. This study conducted indoor simulations of reinforced concrete specimens exposed to industrial SO2 corrosion utilizing an SO2 testing chamber. The corrosion behavior of the reinforcing bars was monitored through half-cell potential, weak polarization, and electrochemical impedance spectroscopy (EIS). Additionally, the corrosion mechanisms of the reinforcing bars under SO2 exposure were investigated using scanning electron microscopy with energy dispersive spectroscopy (SEM/EDS), X-ray diffraction (XRD), and Raman spectra. The results demonstrated a consistent correlation between variations in corrosion potential (Ecorr) and corrosion current density (icorr) of steel rebars in different types of concrete. The corrosion rates of the reinforcing steel in C1 (w/b=0.57), C2 (w/b=0.47), and C3 (w/b=0.37) concrete exceeds 0.1 μA/cm2 after 42, 72, and 90 days of SO2 corrosion, respectively. At this time, the ratio of the depth of neutralization to the thickness of the protective layer is 0.51–0.65. The rust exhibits a layered structure with a presence of S elements adsorbed and deposited on the surface of the rust layer. Moreover, the research has identified the accumulation of S elements within corrosion pits, which can be attributed to localized acidification reactions. The rust products identified include iron hydroxide (FeOOH), and iron oxide (Fe2O3), rozenite (FeSO4·4 H2O). The formation of FeSO4·4 H2O in corrosion pits suggests that significant localized corrosion on the surface of reinforcing bars in concrete under the impact of SO2.