Study on Controlled Low-Strength Materials Using Ultra-Rapid-Hardening Cement and Stone Sludge for Backfill and Subbase Application in Road Excavation and Restoration Work

Abstract

A significant amount of stone sludge is generated as a by-product during the production of crushed stone aggregate, and most of it is disposed of in landfill as waste. In order to recycle this stone sludge, this study evaluated a controlled low-strength material (CLSM) using ultra-rapid-hardening cement and stone sludge for application as backfill and subbase material for road excavation and restoration work. In addition, considering the limited construction time of excavation and restoration work in urban areas, backfill and subbase materials must simultaneously satisfy conditions of fluidity, workability, quick curing time, and certain levels of strength. Therefore, in this study, CLSM was manufactured according to various mixing ratios and flow, slump, and compressive strength tests with age were evaluated. Additionally, the change trend in the microstructure of the CLSM with age was analyzed. Through indoor experiments, the optimal mixing ratios for backfill and subbase CLSM were determined, and field applicability and performance of field samples were evaluated through small-scale field construction. It was concluded that CLSM, which contains a large amount of stone sludge, can be sufficiently applied as a backfill and subbase material for excavation and restoration work if appropriate admixtures are adjusted according to the weather conditions at sites.