Study of tribological performance and corrosion resistance of aluminum alloy 6063 composites enhanced with a combination of silicon carbide and tungsten disulfide particles

Abstract

This research explores the effects of wear on a 6063 aluminum alloy matrix combined with silicon carbide (SiC) and tungsten disulfide (WS2) particulates. Dry friction wear tests were conducted on three materials: pure 6063 aluminum alloy, a composite with 4 wt% SiC and 4 wt% WS2 reinforcement, and another composite with 6 wt% SiC and 4 wt% WS2 reinforcement. These materials were tested against AISI410 stainless steel discs under varying loads (10N, 20N, and 30N) and sliding rates (0.5, 1.0, and 1.5 ms−1) following a Taguchi L27 orthogonal experimental plan. Main effect graphs (S/N ratios) and ANOVA analysis were utilized to determine optimal parameter combinations, and confirmation tests were carried out to validate the Taguchi results. Scanning electron microscope (SEM) images of wear areas showed that incorporating SiC and WS2 significantly enhanced the wear resistance of the aluminum alloy. This indicates that incorporating SiC and WS2 reinforcement has the potential to enhance the wear resistance of aluminum alloys, making them suitable for applications such as piston rings in internal combustion engines, which is in line with the requirements of engine performance. Furthermore, potentiodynamic polarization studies evaluated the corrosion resistance of the Metal Matrix Composites AA6063 in 3.5% NaCl. Results indicated that the AA6063 + 6 wt% SiC + 4 wt% WS2 composite exhibited superior corrosion resistance compared to AA6063 alone.