Study of thermal decomposition of methyl ethyl ketone peroxide using DSC and simulation

Abstract

Methyl ethyl ketone peroxide (MEKPO) is a typical organic peroxide with thermally unstable nature that has been broadly employed in the manufacturing process of acrylic resins, as a hardening agent for fiberglass-reinforced plastics, and as a curing agent for unsaturated polyester resins. The aim of this study was to identify the characteristics of MEKPO 31 wt.% while mixing with contaminants, such as H 2SO 4, HCl, and NaCl under runaway conditions. To acquire the thermal runaway data, DSC and a simulation were used for thermal analysis. The results showed that the thermal decomposition of MEKPO and MEKPO + H 2SO 4 follows two stages. The first one can be modeled by using an empirical nth order rate equation. The second stage can be modeled as autocatalytic. MEKPO + HCl and MEKPO + NaCl included two independent autocatalytic reactions. The decomposition of MEKPO in the presence of Cl − ions (added in MEKPO either in the form of HCl or NaCl) follows a significantly different path, an earlier decomposition “onset” temperature, higher amount of generated thermal power and smaller temperature of no return ( T NR) and time to maximum rate (TMR) values. Simulations based on experimental data indicated that the effect of H 2SO 4 was the most dangerous contaminant on MEKPO 31 wt.%. However, the impact of Cl ions was also important. It is therefore recommended that the means of fire fighting employed for this substance to be free of Cl −.