Abstract

A gradient-structured layer with initially nanoscale grain size increased gradually to original coarse microscale (∼50 μm) was fabricated on the surface of austenitic (γ) stainless steel SS304 via ultrasonic nanocrystallization surface modification (UNSM) peening. Modified cross-sectional and depth-specific plan-view (DSPV) sample preparation methods were explored with the analysis scales from macro to atom by synchrotron radiation XRD, EBSD, and TEM to determine the depth (strain) dependent deformation microstructures and grain refinement mechanism. The depth-dependent deformation microstructures were ascribed to strain-induced martensitic-transformed (SIMT) α′- and ε-martensite, deformation nanotwins (NT), and dislocation grids. The grain nanocrystallization mechanism was suggested as the formation of α′ and ε grain boundaries that divided the original coarse grains (CG) to the nanoscale. The strains also appeared to play a key role in the crystallographic orientation relationship (OR) of the γ/α′: Kurdjumov-Sachs (K-S) and Pitsch in low strain region and Nishiyama-Wassermann (N-W) in the high strain region.

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