Abstract

The affinity law is widely used in pump design and experiments. The applicability of the affinity law in an emergency drainage pump at different rotating speeds was studied. Experiments and numerical simulation through ANSYS CFX (Computational Fluid Dynamics X) 15.0 software were used to research the affinity law characteristics. Results show that the simulation of characteristics is basically consistent with the experimental curves. In small flow rate conditions, due to the existence of obvious differential pressure between the pressure side and the suction side in the impeller blade tip area, the leakage flow occurs at the tip clearance, which collides with the main stream at the inlet and generates vortices at the leading edge of the impeller. The tip leakage flows of the pump at four different rotating speeds were compared, and it was found that the tip leakage increased with increasing rotation speed, and at the same rotation speed, the tip leakage flow was large in the small flow rate condition, which led to the simulation value of the characteristics being greater than the scaling value. As the flow rate increased, the anti-cavitation performance of the pump became worse and the hydraulic loss was larger, so the pump’s performance curve deviated from the scaling curve.

Highlights

  • High-speed emergency drainage pumps have been widely applied in rapid responses to solve urgent water-logging problems because they are of light weight and have powerful water transmission capacity [1]

  • Some pumps are difficult to experiment on because of their large size and higher rotating speed, the traditional affinity law is still a dominant method that is widely used in the process of designing pump products

  • Under the conditions where the pumps runs at small flow rates and where high lift or cavitation occurs at large flow rates, the similarity of the internal flow in high-speed, axial-flow emergency drainage pumps seems to be quite different from that of ordinary centrifugal pumps, making their internal flow characteristics worth studying

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Summary

Introduction

High-speed emergency drainage pumps have been widely applied in rapid responses to solve urgent water-logging problems because they are of light weight and have powerful water transmission capacity [1]. Some pumps are difficult to experiment on because of their large size and higher rotating speed, the traditional affinity law is still a dominant method that is widely used in the process of designing pump products This method can shorten the product development cycle; the applicability of the affinity law for high-speed, axial-flow emergency drainage pumps is challenged. High-speed photography experimental results showed that as the cavitation number decreased gradually, the leakage vortex cavitation was initiated in the tip clearance under small flow rate conditions [11]. The distributions of cavitation volume fraction in the impeller under different flow rates and different cavitation numbers, the variations of cavitation flow fields in the blade tip region, and the relationship between leakage loss and affinity law in the pump under different rotating speeds were all analyzed. Through analyzing the leakage flow with small flow rates and cavitation flow with large flow rates, affinity law mechanisms related to energy and cavitation characteristics will be discussed

Flow Control Equations
Turbulence Mode
Hydraulic Model
Mesh Division
Simulation Methods and Boundary Conditions
Characteristics and Analysis
Analysis of the Applicability of the Similarity
Internal
Surface Pressure
Streamline between Impeller Blades
Turbulent
Cavitation Characteristic Curve
Cavitation Performance at Different Flow Rates
Findings
Conclusions
Full Text
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