Abstract

This study used a digital imaging technique (DIC) to obtain the strain distribution at various locations in undermatching X80 pipe girth-weld joints under uniaxial tensile loading. In addition, the microstructure characteristics and deformation patterns in different regions were analyzed by scanning electron microscopy (SEM). The results showed that there was strain heterogeneity between the various regions of the welded joint. Strain concentration existed only in the 12.8 mm base metal heat-affected zone (HAZ) and only in the elastic deformation stage. There was strain concentration in the weld metal (WM) and both sides of the HAZ close to the near-fracture stage, and the maximum deformation was in the WM. When εM = 12.2%, the KC was 6.27 and the KF was 1.73, and the KF was 113% and 152% of the KC and the KG, respectively. The large number of slip strips generated indicated serious damage in the WM near the fracture stage. In the elastic deformation stage, the strain concentration of the N1 HAZ was caused by the softened ferrite. The maximum deformation of the WM near the fracture stage was caused by the large grain size and the non-uniform martensite–austenite (M–A) islands, which may also lead to better local toughness of the cover weld and further affect the fracture mechanism of the welded joint.

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