Abstract

Due to its extensive use in shale gas exploration and development, oil-based drilling fluids generate large amounts of oil-bearing drill cuttings during the drilling process. The large amount of oil-bearing drill cuttings generated during the drilling process can lead to serious secondary contamination. In this study, a wetting agent FSC-6 with good hydrophobic and oleophobic properties was synthesized to construct an efficient oil removal system. For the first time, the mechanism of this system was analyzed by using the theory of adhesion function, interfacial tension and wettability. At the same time, a combined acoustic-chemical treatment process was applied to the wastewater and slag generated after the cleaning of the oil-bearing drill cuttings. The experimental results show that the application of this pollution-free technology can effectively solve the environmental pollution and resource recovery problems of oil-bearing drill cuttings. It meets the standard of drilling chips with oil content less than 2% in SY/T7422-2018 “Oil-based drilling fluid drilling chips treatment system for oil and gas drilling equipment”.

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