Abstract

The paper discusses the reduction of noise from a Porter Cable 4-gal, 135-psi air compressor. The objectives were to identify the major sources of noise, implement possible noise control measures, and evaluate their effectiveness. Sound measurements were taken according to a procedure that was developed and based on the standards for power tools. Broadband analysis (1/12 octave band) was done to determine the main sources of noise. Ranking of noise sources was done accordingly. The major source of noise was determined to be the piston cylinder assembly and efforts were taken to reduce this main source of noise. The noise control treatments included manufacturing of new parts, use of gasket made of cork between the housing and the cylinder sleeve to isolate the vibrations, implementing a silencer at the exhaust side of the piston and finally, an enclosure encircling the piston/cylinder assembly. The sound-pressure level measurements of the prototype were compared to the baseline measurements to test the effectiveness of the treatments. The overall sound pressure level was reduced from 101.5 to 94.3 dB with the implementation of enclosure around the piston/cylinder assembly and the silencer at the exhaust side of the piston.

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