Study of liquid and vapor phase behavior on Diesel sprays for heavy duty engine nozzles

Abstract

A lot of effort has been put in the past years into the understanding of the delivery and development of diesel sprays in engine-like conditions as it has been proved to be a very important step for the design of better and cleaner commercial engines. Due to the bigger share of passenger cars engines over heavy duty engines, the research has been mainly focused on the investigation using small nozzles. This paper studies two nozzles with diameters representative of those that can be encountered in heavy duty engines, with the objective of corroborating the conclusions gathered for small nozzles representative of passenger car engines. The experimental data have been acquired by state-of-the-art techniques and equipment, and serves two purposes: further the understanding of the physics involved in the injection event and spray evaporation; and provide a dataset to CFD models that can accurately predict the behavior of the injection event.The tests were performed in a constant pressure flow vessel that allows to simulate engine-like conditions (1000K and 15Mpa) with continuous flow. The injection system tested is a novel, common-rail, solenoid-actuated injector for heavy duty applications which operates up to 220Mpa. All experiments were performed in non-reacting conditions. The extended test matrix allowed to determine the influence of several parameters such as rail pressure, gas temperature, gas density, and nozzle geometry on the air–fuel mixing and evaporation process, by analyzing the spray penetration and spreading angle. Mie scattering and double-pass Schlieren optical configurations have been used to measure global liquid and vapor penetration, respectively.The data proves that spray penetration at low temperature can be up to 15% faster than spray penetration at high temperature conditions at the same density for the nozzles experimented, which limits the usability of low temperature experiments to infer the behavior of the injector at high temperature conditions. The data also shows that the nozzle with the biggest diameter provided the highest value of stabilized liquid length as expected. Also, when vapor phase is reached, the temperature has negligible effect on the global diesel spray morphology, and no influence on the tip penetration or on the spreading angle.