Abstract
Experiment has been conducted to measure the solubility Csat of mold compound and to obtain the moisture weight loss curves at various temperature. Moisture desorption modeling has been conducted to calculate the moisture diffusivity for desorption D(T) by matching with the experimental results. Finite Element Analysis (FEA) has also been conducted to calculate the transient development of strain energy release rate (ERR) at the interfacial crack tip due to thermal stress only (Gt), hygrostress only (Gh), and the combined effect (Gtotal) during solder reflow. ERR is computed based on the Virtual Crack Closure Technique (VCCT). It is found that Gh is significantly smaller than Gt, however the effect of hygrostress significantly increases the total strain energy release rate when combined with the thermal effect. The maximum Gtotal occurs at the peak of the solder reflow profile. The effects of crack size and geometrical parameters have been studied. The result imply that the interfacial crack is unstable and has a high tendency of growing to a significant extent. ERR is strongly influenced by the thickness of the package while length between the edge of die and pad has a moderate affect on the ERR.
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