Abstract

Hybrid nanoparticles modified bisphenol A type epoxy/acid anhydride resin system applicable for filament winding forming process was studied using elastic core-shell rubber (CSR) nanoparticles with a large particle size (nearly 100 nm) and rigid nano-SiO2 particles with a small particle size (about 16 nm). The formulation, process properties, mechanical properties, thermal properties and microstructure of modified resin and its wound composite were studied. The results suggested that at the content of 10 phr CSR and 2 phr nano-SiO2, the resin system achieved optimum comprehensive performance. The viscosity of modified resin system was nearly 1000 mPa·s at 25 °C and service life was over 6 h. The resin tensile strength and modulus were 89 MPa and 3.5 GPa, while flexural strength and modulus reached 128 MPa and 3.2 GPa, respectively. The impact strength was 26.6 kJ·m−2, and the glass transition temperature (Tg) reached 145.9 °C. Modified epoxy resin enhanced the mechanical properties of carbon fiber reinforced wound composite. The tensile strength, tensile modulus and interlaminar shear strength were enhanced by 14.0%, 4.56% and 18.9%, respectively, compared with a composite based on unmodified resin. The above test results and scanning electron microscopy (SEM) analysis suggest that the hybrid nanoparticles modified resin system was suitable for carbon fiber wet filament winding products.

Highlights

  • Carbon fiber reinforced polymer composite (CFRP) is characterized by its light weight, high strength, having prominent corrosion resistance, designability and easy forming [1]

  • Most of the above products are produced by wet filament winding process, which has special requirements for resin system matrix [3]

  • Due to the characteristics of the wet filament winding process, an epoxy/acid anhydride resin system has been adopted in most cases

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Summary

Introduction

Carbon fiber reinforced polymer composite (CFRP) is characterized by its light weight, high strength, having prominent corrosion resistance, designability and easy forming [1]. One of the most important forming processes is the filament winding process, which is commonly employed in the mass production of advanced fiber reinforced composites, such as pressure vessels, pipes and shafts [2]. Due to the characteristics of the wet filament winding process, an epoxy/acid anhydride resin system has been adopted in most cases. This kind system exhibits high brittleness and poor impact resistance, directly affecting the product quality. The epoxy/acid anhydride resin system requires modification to meet the process and toughness requirements. There are Materials 2019, 12, 3853; doi:10.3390/ma12233853 www.mdpi.com/journal/materials

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