Abstract

This study is aimed at evaluating the effects of ternary blended Portland cement type I (PCI) with slag and limestone (LS) powder on key engineering fresh properties of CPB: (i) rheological properties and (ii) setting time. CPB samples with PCI/Slag ratios of 50/50 (Group A) and 80/20 (Group B) were considered in this study. The effect of LS in the ternary mix was investigated by replacing the slag with increasing doses of LS (5, 10, and 20 wt%). The specimens were cast and cured over periods of 0, 0.25, 1, 2 and 4 h and tested for rheological properties (yield stress, viscosity). In addition, tests were performed to identify the initial and final setting time of the samples. In addition, microstructural tests, zeta potential and pH measurements, and monitoring experiments (temperature, electrical conductivity) were carried out to better comprehend the underlying mechanisms behind the observed changes in rheological behavior and setting time. The findings have shown that the replacement of slag by a higher dosage of LS in the ternary binder significantly affects the rheological properties of the studied CPB. It reduces the yield stress and increases the viscosity of CPB. The effect of LS on the rheological properties of CPB is mainly attributed to the physical (e.g., filler effect, lubrication, particle size) and chemical (nucleation and changes in repulsive forces between CPB particles) effects of LS in the ternary system. The findings also revealed that increasing the proportion of limestone in the CPB ternary binder system prolonged the setting time (initial and final) of the CPB mixture due to the nucleation and dilution effects of LS. Overall, the synergy between slag and LS was observed; the optimal use of LS and slag in the ternary system can serve as a sustainable alternative to the predominantly used ordinary Portland cement (OPC) or OPC/Slag binary binder, thereby reducing the energy consumption and carbon footprint associated with cement and CPB technology. The results of this research will be valuable for a better comprehension of the impacts of ternary binder with an increasing percentage of LS on the rheology and setting time of the CPB mix, ultimately, the efficient design of the mixing plant, especially the backfill transportation system.

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