Study of Electrical and Mechanical Properties of Polypyrrole-Coated Three-Dimensional Spacer Fabric

Abstract

In this study, the liquid phase oxidative polymerization method was utilized to prepare polypyrrole conductive three-dimensional spacer fabrics. By controlling pyrrole solution, oxidant FeCl3 solution, dopant p-toluene sulfonic acid concentration and reaction time, the optimal process for the preparation of conductive spacer fabrics was obtained. This led to the best preparation process of polypyrrole-coated three-dimensional spacer conductive fabric (polypyrrole/three-dimensional spacer fabrics) being obtained. The results showed that the conductive properties of polypyrrole/three-dimensional spacer fabrics were the best when 0.10 mol/L pyrrole, 0.40 mol/L oxidant FeCl3 solution, and 0.40 mol/L dopant p-toluene sulfonic acid were prepared within a 2-h reaction time. The properties of polypyrrole/three-dimensional spacer fabrics were analyzed using the results from surface resistance, Fourier transform-infrared spectroscopy, mechanical properties, and stability tests. The results showed that polypyrrole was well attached to the three-dimensional spacer fabric surface, and the concentration of polypyrrole in the fabric exhibited an inverse correlation with changes in surface resistance. The mechanical properties of polypyrrole/three-dimensional spacer fabrics after treatment exhibit superior performance, with consistent changes in the meridional and zonal electrical properties during tensile testing and can maintain excellent long-term electrical stability in atmospheric environments.