Abstract

In this paper, by means of numerical simulation and experimental analysis, the performance of the engulfment based annular coaxial powder feeding method and the particle behaviors were studied in the laminar plasma spraying process. First, numerical simulation methods are used to analyze the flow state of the laminar plasma jet and its interaction with the powder particles. Then, the laminar plasma spray was applied to deposit coatings based on the annular coaxial powder feeding method, and the performance of this method was evaluated by observing the coatings. The numerical simulation results show that the powder particles can be fed into the laminar plasma jet without affecting the flow state of the plasma jet, and can be sufficiently heated. The experimental results are consistent with the numerical simulation results. The surface morphologies of the coatings indicates that vapor phase deposition and liquid phase deposition occur simultaneously during the spraying process, and the laminar plasma spray - physical vapor deposition process has the potential to be applied in atmospheric environments.

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