Abstract

The standard NACE MR0175 (ISO 15156) requires a maximum hardness value of 23 HRC for 13Cr-4Ni-(Mo) steel grade for sour service, requiring a double tempering heat treatment at temperature in the range 648–691 °C for the first tempering and 593–621 °C for the second tempering. Difficulties in limiting alloy hardness after the tempering of forged mechanical components (F6NM) are often faced. Variables affecting the thermal behavior of 13Cr-4Ni-(Mo) during single and double tempering treatments have been studied by means of transmission electron microscopy (TEM) observations, X-ray diffraction measurements, dilatometry, and thermo-mechanical simulations. It has been found that relatively low Ac1 temperatures in this alloy induce the formation of austenite phase above 600 °C during tempering, and that the formed, reverted austenite tends to be unstable upon cooling, thus contributing to the increase of final hardness via transformation to virgin martensite. Therefore, it is necessary to increase the Ac1 temperature as much as possible to allow the tempering of martensite at the temperature range required by NACE without the detrimental formation of virgin martensite upon final cooling. Attempts to do so have been carried out by reducing both carbon (<0.02% C) and nitrogen (<100 ppm) levels. Results obtained herein show final hardness below NACE limits without an unacceptable loss of mechanical strength.

Highlights

  • Low-carbon supermartensitic stainless steel 13Cr-4Ni-(Mo) has substituted 12% Cr for several decades, and more recently, CA15 steels in many applications in the oil/gas industry [1,2]

  • The objective of this work is to carry out a detailed study on microstructural transformations occurring during single and double temper treatments of 13Cr4Ni(Mo) steel, with the aim of clarifying the compositional and microstructural variables influencing the final hardness of this alloy and to give useful guidelines for industrial practice

  • From the results obtained here, this difficulty is mainly related to the quantity of austenite reversion that can form during tempering that—if it is not sufficiently stable—transforms into virgin martensite during cooling, limiting the effect of the tempering process

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Summary

Introduction

Low-carbon supermartensitic stainless steel 13Cr-4Ni-(Mo) has substituted 12% Cr for several decades, and more recently, CA15 steels in many applications in the oil/gas industry [1,2]. The combination of low carbon content with the addition of 3.5–4.5% Ni suppresses the formation of δ-ferrite and promotes the formation of a mixed structure of α’ (martensite) and γ ( austenite) at room temperature, which possesses superior mechanical properties and corrosion resistances [3,4,5] This alloy is proposed in two delivery conditions: casted (CA6NM) or forged (F6NM), and it finds wide applications for handling fluids containing CO2 and H2 S. In industrial practice, considerable difficulties are faced in lowering the hardness of 13Cr-4Ni-(Mo) below 23 HRC. These difficulties are of crucial interest, since tempering

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