Studies on selective laser quenching by high repetition frequency lasers with scanning galvanometer

Abstract

This study introduces a novel material processing methodology termed High Repetition Frequency Selective Laser Quenching (HRF-SLQ). This technique utilizes high-power lasers with a maximum power of 5 kW in conjunction with a scanning galvanometer, operating at elevated repetition rates up to 200 Hz, to specifically treat surfaces of high and medium carbon steels. The application of this method leads to the creation of allotropic metal matrix composite materials (A-MMCs). In general, the scanning speed of a galvanometer can range from hundreds to thousands of times per second. Based on the high acceleration and rapid jumping characteristics of the scanning galvanometer, this technology transforms the high-power laser heating of metal plates from continuous heating mode to parallel pulse heating mode, which repeats heating 30 to 200 times per second. This transformation ensures the quenched layer avoids melting even under prolonged irradiation times by high-power lasers. Consequently, it can significantly enhance processing efficiency by selective laser quenching (SLQ), ensuring that the depth of the hardened layer reaches 0.88–0.94 mm and keeping the surface smooth without melting. This paper systematically investigates the influence of various processing parameters, such as laser power (P), single heating time (t1), and the number of processing units (N), on the depth of the SLQ and the quenching efficiency. It also examines the impact of HRF-SLQ technology on the properties of A-MMCs and analyzes temperature field variations from room temperature to melting point through simulation methods combined with laser quenching experiments.