Abstract
Dissimilar welds were prepared between 4 mm thick AA5083 and AA6061 sheets using Nd-YAG laser welding with different laser power, beam spot sizes and welding speeds. The results show that the temperature gradient and cooling rates play a major role in resultant microstructures of the weldments. Room temperature hardness and tensile properties of the weldments in the as-welded condition were studied and correlated with the microstructure. The microhardness examination showed that there was significant variation in hardness values at AA6061 side when compared with AA5083 side due to steeper temperature gradient. It has been observed that welds prepared with 3.5kW laser power, 3.5 m/min welding speed and 180 µm beam spot size exhibited highest tensile strength of 241 MPa.
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