Abstract

As a material widely used in aerospace and energy development, the surface quality of nickel and its alloy will need to be improved urgently. Electrochemical polishing, as a surface treatment method, can smoothen the metal surface and improve its corrosion resistance. Strict environmental regulations have given rise to new electrochemical polishing techniques. In this paper, the electrochemical polishing of nickel was carried out using resin particles wetted by deep eutectic solvent (DES) as polishing medium. The surface morphology and roughness of polished nickel were characterized by scanning electron microscopy (SEM) and optical profilometer. In addition, electrochemical polarization curve and electrochemical impedance spectroscopy (EIS) were used to test the corrosion behavior of polished specimens in 3.5[Formula: see text]wt.% NaCl solution. The results show that the surface morphology of polished nickel shows grain boundary characteristics. The surface roughness Ra can be reduced from 0.612[Formula: see text][Formula: see text]m to 0.0913[Formula: see text][Formula: see text]m (under 30[Formula: see text]V voltage polishing 1[Formula: see text]h), and the corrosion current density can be reduced from 27.30[Formula: see text][Formula: see text]A[Formula: see text]cm[Formula: see text] to 12.15[Formula: see text][Formula: see text]A[Formula: see text]cm[Formula: see text]. Pitting potential in the polarization curve indicates that the pits at the grain boundaries are corroded due to the influx of corrosive chloride ions. This polishing method combines the resin with DES which can reduce the production of polishing liquid waste while avoiding the use of harmful acid-base electrolytes and effectively reduce the surface geometry uneven degree, improving the surface corrosion resistance.

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