STUDIES ON BOUND RUBBER OF CB BEFORE/AFTER VULCANIZATION OF ISOPRENE RUBBER

Abstract

ABSTRACT The high abrasion furnace (HAF), fast extrusion furnace (FEF), and fine thermal (FT) loadings used in this study were adjusted to keep the carbon black (CB)–specific area of cetyl trimethyl ammonium bromide adsorption to 2490 m2g−1. Their polyisoprene (IR) compounds and vulcanizates were investigated. Regarding the dependence of the CB gel fraction (FCB gel) on the IR gel/CB weight ratio (WRIR/CB), the amount of CB in the CB gel increased with a larger CB aggregate size, whereas the amount of the IR gel decreased. With regard to the dependence of the activation energy (ΔE(T2)) of the spin–spin relaxation time (T2) on the CB aggregate size, an immobilized rubber layer around CB formed more easily in the order of FT < FEF < HAF. Moreover, it became clear from the relationship between WRIR/CB and ΔE(T2) that the amount of the IR gel in the CB gel increased with decreasing ΔE(T2). The unique ratio of the surface area to the volume of CB aggregates (SCB/VCB) was obtained from results of three-dimensional transmission electron microscopy observation. The dependence of the amount of dibutyl phthalate (DBP) adsorption and compressed DBP adsorption on SCB/VCB was approximately linear, which suggested that SCB/VCB was closely related to CB aggregates and CB agglomerates. The linear relationship seen between SCB/VCB and ΔE(T2) revealed that an immobilized rubber layer was present around CB. The dependence of (qCB/qIR)(WRIR/CB) on SCB/VCB was also investigated using the densities (ρIR and ρCB) of IR and CB. The slope (tirl) of their approximately linear relationship was about 3.9 nm, which almost agreed with the bound rubber thickness reported in the literature to date. It is also inferred that because the intercept (α), which reflects the change in the IR gel weight fraction, was about 0.04 (4%), the IR gel weight fraction changed very little between before and after vulcanization.