Abstract

Artefacts are induced during the preparation of specimens for electron microscopic characterization. The present work is a study of the artefacts induced on worn surfaces and wear debris specimens of AA6061-B4C-Gr hybrid composites. The worn surfaces are prepared using routines such as Focused Ion Beam (FIB) milling and ion milling. Apart from these routines, a novel trial is made to prepare the worn surface using femtosecond laser machining. The wear debris is pelletized and sectioned using ultramicrotome. In femtosecond laser machining, FIB milling and ion milling operations, melting and re-solidification of ablated debris, re-deposition and melting of sputtered debris and formation of the amorphous layer, respectively are the major artefacts that diminish the accuracy of the inferences made on the microstructural characteristics of the specimen. In ultramicrotomy, knife marks, tearing of sections and absence of wear debris distribution reduce the effectiveness of the routine, making it impossible to derive any substantial inference from the micrographs.

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