Studies on a Mobile Acoustic Emission Sensor Verification Device

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Despite the fact that there are two ASTM standards, ASTM 1106 for primary calibration and ASTM E 1781 for secondary calibration of acoustic emission sensors, there is no company or institution currently offering calibration services based on these standards due to lack of availability or practical aspects. Another option is CEN ISO/TR 13115, which needs a large volumetric propagation medium leading to similar practical limitations as for the ASTM standards. Many acoustic emission users try to fill the gap of calibration services by using simplified verification standards. However, there is currently no verification standard suitable for using in the field. In that sense, one ambition of the project CalibrAEte is to establish a new standard for primary and secondary calibration that can be implemented in laboratories without a huge invest. Another objective of the project is to establish a verification procedure using a device to verify acoustic emission sensors by a wave-based approach in the field. The proposed approach uses a durable propagation medium that carries the elastic waves from a repeatable source to the sensor under test. This research focuses on such a mobile verification device in the sense that an optimal configuration is proposed. This contribution will present the major aspects and details of an acoustic emission sensor verification setup that can be used not just in the laboratory environment but also in harsh field conditions. It will be shown the performance of the reference sensor developed for this purpose along with the setup itself, which was partially developed by aid of numerical methods. Also, experimental results in different temperature conditions, will be presented to assess the robustness of the setup. It also be presented a sensitivity analysis of the setup using different sensors in different stages of degradation.