Abstract

Microfinishing, also known as superfinishing or short-stroke honing, is a commonly used process for generating technical surfaces focusing on tribological applications. Due to microfinishing processes high surface qualities are manufacturable regarding the surface roughness and bearing area ratio. While the required characteristics for tribological loaded workpieces are changing with their rising significance, the surface structuring is becoming more and more important. With the use of defined abrasive belts, the possibilities of surface structuring by microfinishing are enhanced. The possibilities and challenges concerning surface structuring by microfinishing applying defined abrasive belts are described in this research study. Therefore, a geometrical-kinematic simulation is used to predict the theoretical structures generated by microfinishing, while in experimental investigations the influences of kinematic parameters and a multi-stage process sequence are considered.

Highlights

  • The structure of surfaces influences their tribological behaviour significantly

  • Rk, Rpkcomparing and Rvk. the different microfinishing tools for smoothing, it can be found that the Through material removal ratio is the still different higher formicrofinishing a larger grain size concerning the Rz values

  • Beneath the process parameters a large number of different structures can be created

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Summary

Introduction

The structure of surfaces influences their tribological behaviour significantly. surface structuring is relevant for process engineering and the development of machining processes [1,2,3]. The tool and the process parameters, causing different material removal mechanisms, influence the resulting surface characteristics roughness and bearing area ratio [6,7,10,11]. Microploughing, and microcutting in analogy to longitudinal stroke processessliding [5,12,13,14,15] Based on this it has to be analysed in which way it is possible to produce suitable surface structures by Recent studies show the high potential of a milled and microfinished surface in tribological applications. Tools in orderare topresented combinebythe advantages of microfinishing processes with the use of deterministic on this it has to be analysed in which way it is possible to produce suitable surface structures in orderBased to generate certain structured surfaces These investigations are focused on the possibilities by applying a microfinishing process. Of cutting time, t , is further used as the process duration value

Results
Contact
Verification
Force Analysis Regarding Cutting Speed
Microfinishing
Initial Surface
Subsequent Microfinishing Operation—30 μm Film
Discussion
Cutting Speed Influences on the Process Forces
Subsequent Microfinishing—Surface Smoothing
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